Skip to content

Delayed Coker

DWSIM Plus

Available with a DWSIM Plus (Patreon) subscription.

Shortcut Delayed Coker. Feed: vacuum residue. Products: 5 material outlets (dry gas, LPG, naphtha, LGO, HGO). Coke is reported (not streamed); heater duty (endothermic) is absorbed from the energy connector. Yields anchor on feed CCR using Nelson / Gary & Handwerk correlations; the remainder of the mass balance splits to LGO/HGO. Lights (dry gas, LPG, naphtha, LGO) are emitted as moles of a single surrogate compound each; HGO keeps the feed pseudocomponents. Metals concentrate in coke.

DWSIM.UnitOperations.Refining.Coker.CokerUnitOperation
Assembly DWSIM.UnitOperations.Refining.dll · Object ← BaseClass ← UnitOpBaseClass ← CokerUnitOperation

At a glance

Delayed Coker in the example flowsheet

Port Index Connected in the example
Inlet, material 0 Vacuum-resid
Inlet, energy 1 Heater-duty
Outlet, material 0 Dry-gas
Outlet, material 1 LPG
Outlet, material 2 Coker-naphtha
Outlet, material 3 LGO
Outlet, material 4 HGO

Example

This code runs on every build of this site, and the output below is what it printed.

# Dry gas, LPG, naphtha and LGO leave as one surrogate compound each;
# the heavy gas oil keeps the feed pseudos. Coke stays in the drum.
fs = Flowsheet.Create("CokerExample").WithCompounds("Methane", "Propane", "2,2,4-trimethylpentane", "N-dodecane")
# Vacuum residue as two pseudocomponents: name, NBP (K), SG, MW
resid = [("VR-1", 820.0, 0.99, 650.0), ("VR-2", 900.0, 1.02, 900.0)]
for name, nbp, sg, mw in resid:
    CompoundExtensions.WithPseudoComponent(fs, name, Q.Kelvin(nbp), sg, mw,
                                           paraffinFrac=0.30, naphtenicFrac=0.30, aromaticFrac=0.40)
fs.WithPropertyPackage(PropertyPackages.PengRobinson)

feed = fs.AddMaterialStream("Vacuum-resid").At(Q.Celsius(300.0), Q.Bar(5.0))
for name, *_ in resid:
    feed.SetCompoundMassFlow(name, 25.0)                  # kg/s each, 50 kg/s in total
    comp = feed.Object.Phases[0].Compounds[name]
    ContaminantKeys.Set(comp, ContaminantKeys.CCR_wt_pct, 20.0)
    ContaminantKeys.Set(comp, ContaminantKeys.WtPctSulfur, 3.5)

products = [fs.AddMaterialStream(tag) for tag in ("Dry-gas", "LPG", "Coker-naphtha", "LGO", "HGO")]
heater = fs.AddEnergyStream("Heater-duty")

coker = (fs.AddCoker("DCU-1")
         .WithHeaterOutletTemperature(Q.Celsius(495.0))
         .WithDrumPressure(Q.Bar(2.0))
         .WithCokeFromCCRFactor(1.6)             # wt% coke per wt% CCR
         .WithLGOofGasOil(0.55)
         .ConnectFeed(feed, 0)
         .ConnectEnergyFeed(heater, 1))
for port, stream in enumerate(products):
    coker.ConnectProduct(stream, port)

fs.AutoLayout()
fs.Solve()

r = coker.Object.Results
liquids = sum(s.MassFlowKgPerSecond for s in products)
print(f"Coke yield        = {r.CokeMassFlow / r.FeedMassFlow * 100.0:.1f} wt% ({r.CokeMassFlow * 86.4:.0f} t/d)")
print(f"Gas (C1-C4)       = {(products[0].MassFlowKgPerSecond + products[1].MassFlowKgPerSecond) / r.FeedMassFlow * 100.0:.1f} wt%")
print(f"Naphtha           = {products[2].MassFlowKgPerSecond / r.FeedMassFlow * 100.0:.1f} wt%")
print(f"LGO + HGO         = {(products[3].MassFlowKgPerSecond + products[4].MassFlowKgPerSecond) / r.FeedMassFlow * 100.0:.1f} wt%")
print(f"Products + coke   = {liquids + r.CokeMassFlow:.2f} kg/s (feed {r.FeedMassFlow:.2f} kg/s)")
print(f"Heater duty       = {heater.EnergyFlowKW / 1000.0:.1f} MW")

Output

Coke yield        = 32.0 wt% (1382 t/d)
Gas (C1-C4)       = 10.7 wt%
Naphtha           = 18.1 wt%
LGO + HGO         = 39.2 wt%
Products + coke   = 50.00 kg/s (feed 50.00 kg/s)
Heater duty       = 19.9 MW

DWSIM 10.2.11.0, generated 2026-10-08.

Properties

IDs accepted by GetPropertyValue, SetPropertyValue, the sensitivity analysis, the optimizer, the Adjust block and dynamic events. Units are SI; pass another unit system to GetPropertyValue to get them converted.

ID Name Unit (SI) Input
Heater Outlet Temperature K yes
Drum Pressure Pa yes
Heater Duty Per Kg Feed J/kg yes
Coke-from-CCR Factor NF yes
Fallback CCR NF yes
Feed Mass Flow kg/s result
CCR Used NF result
Dry Gas Yield NF result
LPG Yield NF result
Naphtha Yield NF result
LGO Yield NF result
HGO Yield NF result
Coke Yield NF result
Coke Mass Flow kg/s result
Heater Duty kW result
Heater Duty Estimate kW result
Ni In Coke kg/s result
V In Coke kg/s result
Feed xP NF result
Feed xN NF result
Feed xA NF result

Learn more

API members

Public members declared by this class. Inherited members are documented on the base classes.

Constructors

CokerUnitOperation()
public CokerUnitOperation()
Public Sub New()

Properties

ComponentDescription: Gets or sets the CAPE-OPEN component description for this unit operation.

Gets or sets the CAPE-OPEN component description for this unit operation.

public override string ComponentDescription { get; set; }
Public Overrides Property ComponentDescription As String

Config: Gets or sets the configuration of this delayed coker: the heater outlet temperature, drum pressure, heater duty per...

Gets or sets the configuration of this delayed coker: the heater outlet temperature, drum pressure, heater duty per kg of feed, CCR-based coke, gas and naphtha yield correlations, gas and gas oil splits, feed PNA corrections, sulfur and nitrogen partitioning across the products and coke, and the product surrogate compounds.

public CokerConfiguration Config { get; set; }
Public Property Config As CokerConfiguration

IsRefining: Gets a value indicating that this unit operation belongs to the refining group.

Gets a value indicating that this unit operation belongs to the refining group. Always true; the object palette uses it to list the unit under the Refinery category.

public bool IsRefining { get; }
Public ReadOnly Property IsRefining As Boolean

MobileCompatible: Gets a value indicating whether this unit operation is compatible with mobile interfaces.

Gets a value indicating whether this unit operation is compatible with mobile interfaces. Always false.

public override bool MobileCompatible { get; }
Public Overrides ReadOnly Property MobileCompatible As Boolean

ObjectClass: Gets the simulation object class category (Reactors).

Gets the simulation object class category (Reactors).

public override SimulationObjectClass ObjectClass { get; }
Public Overrides Property ObjectClass As SimulationObjectClass

Prefix: Gets the default name prefix for this unit operation ('COK-').

Gets the default name prefix for this unit operation ("COK-").

public string Prefix { get; }
Public ReadOnly Property Prefix As String

Methods

Calculate(object): Calculates the object.

Calculates the object.

Parameter Type Description
args Object
public override void Calculate(object args = null)
Public Overrides Sub Calculate(args As Object = Nothing)

CloneXML(): Creates a deep copy of this object by round-tripping through XML serialization.

Creates a deep copy of this object by round-tripping through XML serialization.

public override object CloneXML()
Public Overrides Function CloneXML() As Object

CloseEditForm(): Closes the editor of this object, if it is open.

Closes the editor of this object, if it is open.

public override void CloseEditForm()
Public Overrides Sub CloseEditForm()

CreateConnectors(): Creates the graphic connector definitions on the flowsheet: a Feed inlet on the left, a Heater Duty energy inlet at...

Creates the graphic connector definitions on the flowsheet: a Feed inlet on the left, a Heater Duty energy inlet at the bottom, and five product outlets (Dry Gas, LPG, Naphtha, LGO, HGO) on the right.

public void CreateConnectors()
Public Sub CreateConnectors()

DeCalculate(): Decalculates the object.

Decalculates the object.

public override void DeCalculate()
Public Overrides Sub DeCalculate()

DisplayEditForm(): Opens the editor of this object.

Opens the editor of this object. A host that has no editor for it does nothing.

public override void DisplayEditForm()
Public Overrides Sub DisplayEditForm()

Draw(object): Draws the unit operation icon on the given SkiaSharp canvas.

Draws the unit operation icon on the given SkiaSharp canvas. Draw mode 2 uses the embedded PNG image (falling back to the vector icon if it cannot be loaded), draw mode 1 draws the vector icon as a silhouette, and other modes draw the vector icon.

Parameter Type Description
g Object The SkiaSharp canvas (SKCanvas).
public void Draw(object g)
Public Sub Draw(g As Object)

GetDisplayDescription(): Returns the description string for this unit operation type.

Returns the description string for this unit operation type.

public override string GetDisplayDescription()
Public Overrides Function GetDisplayDescription() As String

GetDisplayName(): Returns the display name for this unit operation type.

Returns the display name for this unit operation type.

public override string GetDisplayName()
Public Overrides Function GetDisplayName() As String

GetIconBitmapBytes(): Returns the raw bytes of the icon image for this unit operation, rendered from the vector icon at 64 x 64 pixels.

Returns the raw bytes of the icon image for this unit operation, rendered from the vector icon at 64 x 64 pixels.

public override byte[] GetIconBitmapBytes()
Public Overrides Function GetIconBitmapBytes() As Byte()

GetPreferredGraphicObjectHeight(): Returns the preferred height of the flowsheet graphic object, in pixels.

Returns the preferred height of the flowsheet graphic object, in pixels.

public override double GetPreferredGraphicObjectHeight()
Public Overrides Function GetPreferredGraphicObjectHeight() As Double

GetPreferredGraphicObjectWidth(): Returns the preferred width of the flowsheet graphic object, in pixels.

Returns the preferred width of the flowsheet graphic object, in pixels.

public override double GetPreferredGraphicObjectWidth()
Public Overrides Function GetPreferredGraphicObjectWidth() As Double

GetProperties(PropertyType): Get a list of all properties of the object.

Get a list of all properties of the object.

Parameter Type Description
proptype PropertyType Type of the property.
public override string[] GetProperties(PropertyType proptype)
Public Overrides Function GetProperties(proptype As PropertyType) As String()

GetPropertyUnit(string, IUnitsOfMeasure): Gets the units of a property.

Gets the units of a property.

Parameter Type Description
prop String Property identifier.
su IUnitsOfMeasure Units system to use. Null to use the default (SI) system.
public override string GetPropertyUnit(string prop, IUnitsOfMeasure su)
Public Overrides Function GetPropertyUnit(prop As String, su As IUnitsOfMeasure) As String

GetPropertyValue(string, IUnitsOfMeasure): Returns the value of a named property, converting from SI to the current unit system.

Returns the value of a named property, converting from SI to the current unit system. Falls back to extra properties if the property is not found in the base implementation.

Parameter Type Description
prop String The property identifier string.
su IUnitsOfMeasure Optional units-of-measure system used for conversion; uses the shared SI system when Nothing.
public override object GetPropertyValue(string prop, IUnitsOfMeasure su)
Public Overrides Function GetPropertyValue(prop As String, su As IUnitsOfMeasure) As Object

LoadData(List<XElement>): Restores the unit operation state from a list of XML elements previously produced by SaveData.

Restores the unit operation state from a list of XML elements previously produced by SaveData.

Parameter Type Description
data List<XElement> The list of XElement objects containing serialized state.
public override bool LoadData(List<XElement> data)
Public Overrides Function LoadData(data As List(Of XElement)) As Boolean

PopulateEditorPanel(object): Populates the cross-platform (Avalonia) editor panel with controls: buttons that open the configuration and results...

Populates the cross-platform (Avalonia) editor panel with controls: buttons that open the configuration and results forms. Other container types are ignored.

Parameter Type Description
ctner Object The editor panel (layout container) to populate.
public void PopulateEditorPanel(object ctner)
Public Sub PopulateEditorPanel(ctner As Object)

ReturnInstance(string): Creates and returns a new instance for deserialization.

Creates and returns a new instance for deserialization.

Parameter Type Description
typename String The type name to instantiate (not used).
public object ReturnInstance(string typename)
Public Function ReturnInstance(typename As String) As Object

SaveData(): Serializes the unit operation state to a list of XML elements for persistence.

Serializes the unit operation state to a list of XML elements for persistence.

public override List<XElement> SaveData()
Public Overrides Function SaveData() As List(Of XElement)

SetPropertyValue(string, object, IUnitsOfMeasure): Sets the value of a property.

Sets the value of a property.

Parameter Type Description
prop String Property identifier.
propval Object Property value to set at the specified units.
su IUnitsOfMeasure Units system to use. Null to use the default (SI) system.
public override bool SetPropertyValue(string prop, object propval, IUnitsOfMeasure su)
Public Overrides Function SetPropertyValue(prop As String, propval As Object, su As IUnitsOfMeasure) As Boolean

UpdateEditForm(): Redraws the editor of this object with the current values, if it is open.

Redraws the editor of this object with the current values, if it is open.

public override void UpdateEditForm()
Public Overrides Sub UpdateEditForm()

Fields

_editorForm: The classic (WinForms) editor window open for this unit operation, if any.

The classic (WinForms) editor window open for this unit operation, if any. Not saved with the flowsheet.

public FormEditorCoker _editorForm
Public _editorForm As FormEditorCoker